Custom Lighting Manufacturing Solutions
Quality custom lighting wire harnesses and cable assemblies must be capable of enduring high temperatures and other extreme conditions in order to be easily employed in the lighting industry.
Custom Lighting Solutions
Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all lighting electronic components such as magnetic components, power cords, wire harnesses and cable assemblies by ISO, IPC, NEMA, IESNA, UL, RoHS, IEEE and RC standards and certifications.
Solutions for:
- Residential Solutions
- Stage, Theatre Solutions
- Parks Solutions
- Streets Solutions
- Commercial and Industrial Building Solutions

Intricacy of Custom Lighting
To generate excellent illumination quickly and consistently, lighting wire and cables must be less complex. Settings such as stadiums, events staging, studios, require organization for quick setup and operation. Manufacturing wires and cables in the simplest way, such as plug-and-play, helps installation time and reduces risk of failure.

Customizing & Fitting your Custom Lighting Fixtures
Lighting wires and cables must be tailored to the specific lighting requirements of the client. For example, element proof materials and fitting are usually used for lighting that is is only used in the outdoor environment, while interior use is different material. In the same manner, depending on application, if the lighting fixture is smaller or in a difficult place to reach, designated wire and cable is used.
Custom Lighting Regulations & Standards
For the protection and security of millions of end users, countless agencies have settled to control the quality of lighting products and performance.

- International Standards Organization (ISO 9001)
- Underwriters Laboratories (UL)
- American National Standards Institute (ANSI)
- National Electric Manufacturers Association (NEMA)
- Restriction of Hazardous Substances (RoHS)
- Illumination Engineering Society of North America (IESNA)
- Recognized Components (RC)
- Institute of Electrical and Electronic Engineers (IEEE)
For reasons such as cost and defect, as many of you know, acquiring quality and certifying lighting wire and cable is highly suggested for your and end users success. Explore the lighting solutions Z-Tronix has in store for you today.
Z-Tronix’s Custom Lighting Manufacturing Solutions
At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies. To assist with your environmental manufacturing needs, we have listed popular and UL certified bulk Hook-Up & Lead Wire and cable commonly used for general purpose and internal wiring & cabling in Lighting Solutions:
In the same manner, if specific bulk lighting manufacturing wire and cable spools are what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.
CERTIFICATIONS & COMPLIANCE
LIGHTING POSTS & NEWS
Comparing Regulating Directives to Regulating Directives: REACH VS RoHS
Recently, we’ve analyzed everything from wires and cables to insulations, jacketing and value-added services; all of which fall into the categories of products and services. Today’s comparing segment will shine the light upon two very important regulating directives...
Z-Tronix’s Pledge To Excellence Is Evidenced By ISO 9001:2015
Every 7-8 years, manufacturing firms such as Z-Tronix Inc., look to get re-certified by respected and relevant certifying organizations including the International Standards Organization known as ISO. Beginning 2001, all of Z-Tronix Inc. facilities have been ISO...
Z-TRONIX IS DEVOTED TO COMPLYING TO REACH REGULATIONS
In 2006, the European Union approved the EC 1907/2006 regulation designed to promote and safeguard public and ecosystem wellbeing from dangerous and hazardous substances. REACH, what does it mean? The REACH Regulation, which establishes criteria for Registration,...
“We have been doing business with you for the last 6 years and so far I have no intentions of looking for another supplier. We are happy with the service that we have been getting during these 6 years.”
Z-Tronix Customer in the lighting industry
Let’s Build Something Together
Contact Z-Tronix for your project requirements. No job is too big or small.
PRINTED CIRCUIT BOARD ASSEMBLY
Capabilities & Benefits
- Rate 15k components per hour
- 0201 capabilities
- Quick-turn prototypes
- Quality IPC-610
- RoHS and PB Solder
- Hand soldering capability
- Turn key and consignment option
POWER CORD MANUFACTURING
UL Standard
- Custom Power Cords
- North American Power Cords
- International Power Cords
- Medical Grade Power Cords
Capabilities
- Custom Marking
- Coiling
VALUE ADDED SERVICES
- Kitting
- Custom Marking
- Custom Labeling
- Cut & Marked Tubing
- Re-Spooling
- Twisting
- Stripe & Dye
VENDOR MANAGED INVENTORY
VMI Programs
- Periodic Inventory Usage Analysis
- Inventory Consignment Program
- Just In Time (JIT)
- Min/Max Replenishment Program
- KANBAN
Benefits
- Minimize Lead Time
- Avoid Stock Outs
- Custom package quantity
- Increased Order Accuracy
- Consignment
- Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY
Capabilities
- Automotive Assemblies & Harnesses
- Appliance Assemblies & Harnesses
- Medical Assemblies & Harnesses
- Battery Assemblies and Harnesses
- Electronic Assemblies & Harnesses
- Factory Automation Assemblies & Harnesses
- Gas Grill Assemblies & Harnesses
- Heating Assemblies & Harnesses
- Industrial Assemblies & Harnesses
- Lighting Assemblies & Harnesses
- Marine Assemblies & Harnesses
- Network Assemblies & Harnesses
- Pool & Spa Assemblies & Harnesses
- RF Assemblies & Harnesses
- Telecommunications Assemblies & Harnesses
- Agricultural Assemblies & Harnesses
- Fan, Blower and Motor Assemblies & Harnesses
- And many more industries…
Benefits
- Total Quality Management
- Dedicated Support
- Volume Production
- Quick Turnaround
- Engineering Services
- UL Certified
- Custom Interconnect Design & Productiom
MAGNETIC DIVISION
Capabilities & Specifications
- Transformers
- Custom Transformers
- Low Frequency Transformers
- High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
- Toroidal Transformers
- Planar Transformers
- Inductors
- Custom Inductors
- Toroidal Power Inductors
- Brick Type Power Inductors
- Rod Inductors
- Air coils
- Common Mode Chokes
- Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
- Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
- Multi Line Chokes
- Custom Mode Chokes
- Mega 1 and 3 Ø Common Mode Chokes
- Magnetic Cores
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MN-ZN FERRITE CORES
2000 < µi < 10000
Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES
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TAPE WOUND NANOCRYSTALLINE CORES
30 000 <µi< 80000
Round and Oval shapes
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- Magnetic Lighting Drivers