Custom Factory Automation/Robotic Manufacturing Solutions
Quality custom factory automation wire harnesses and cable assemblies must be capable of enduring severe conditions, harmful chemicals, high temperatures and wearing in order to be employed in the factory automation industry.
Custom Factory Automation/Robotic Solutions
Apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all factory automation electronic components such as cable assemblies, wire harnesses, pcb assemblies, magnetic components and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:
- Conveyors
- Robotics and Crane Arms

Servicing/Dependability
Automation saves money on labor, energy and materials because of its intricacy and refinement. Typically, quality, precision and accuracy improvements are proportional to these advancements. As a result, when more efficient equipment malfunctions, it results in costly downtime.
As a consequence, power and data connections for manufacturing lines, automated equipment, safety systems and communications must be more reliable and consistent. Hence it’s critical that components allow for less frequent servicing and downtimes.

Longevity/Malleability
Companies are looking for automated components that have greater longevity and and are more malleable. Because of a need for high frequencies in robot technology, the cables delivering power and communication to robotic components are subjected to significant stress .
Solutions for factory automation wire harness and cable assemblies servicing/dependability and longevity
To provide higher operational dependability while reducing the frequency of servicing, Z-Tronix manufactures customized wire harnesses and cable assemblies for all configurations. Also, because of our stringent quality, guaranteed testing and inspection methods implemented throughout the manufacturing process, our products frequently surpass client expectations.
As a result of longevity/flexibility problems, we have concentrated our efforts on creating custom wire harnesses and cables assemblies that provide long-term performance in standard, malleable, and robotic-malleable applications.
Custom cable malleability is greatly influenced by the material to jacket the wire or cable. For necessary configurations and applications, polyurethane jacket material is used to provide more solidity and malleability.
Z-Tronix’s Custom Factory Automation/Robotic Manufacturing Solutions
At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies. To assist with your environmental manufacturing needs, we have listed popular UL certified bulk factory automation and robotics wire and cable types below:

Hook-Up & Lead Wire commonly used for Internal Wiring, Cable Assemblies & Wire Harnesses:
In the same manner, if specific bulk factory automation/robotic manufacturing wire and cable spools is what you need, they can be ordered based on styles, gauge (AWG), conductor stranding, temperature rating, voltage, color, insulation and conductor material here.
CERTIFICATIONS & COMPLIANCE





FACTORY AUTOMATION/ROBOTIC POSTS & NEWS
Comparing Shields to Shields: Flat Wire Braid VS Round Wire Braid
In today’s segment we focus on two goods that to the eye and when filled, look quite identical yet they don’t yield identical results. At times, some might confuse one with the other; but although both are made up of metal, are looped over a cable or wire’s components...
How Can RoHS Affect Businesses Directly or Indirectly?
Implemented in July 2006 by order of the European Union’s Restriction of Hazardous Substance Directive, the Directive 2002/95/EC has not only had far-reaching impact but has also been significant to the point where it has expanded and been adopted with much...
How to Sanitize Wires, Cables & Interconnect Components Properly from COVID-19, Delta & Omicron Variants
Since the COVID-19 pandemic made its breakthrough more than a year and a half ago, Z-Tronix engineers and wire experts have been working endlessly with suppliers and manufacturers to create methods and processes that will not only benefit end users but everyone in the...
“…in the few dealings with Z-Tronix I have found the experience very pleasant and easy. Communication has always been timely and description of products spot on. I will highly recommend Z-Tronix to everyone.”
Z-Tronix Customer in the painting equipment industry
Let’s Build Something Together
Contact Z-Tronix for your project requirements. No job is too big or small.
PRINTED CIRCUIT BOARD ASSEMBLY
Capabilities & Benefits
- Rate 15k components per hour
- 0201 capabilities
- Quick-turn prototypes
- Quality IPC-610
- RoHS and PB Solder
- Hand soldering capability
- Turn key and consignment option
POWER CORD MANUFACTURING
UL Standard
- Custom Power Cords
- North American Power Cords
- International Power Cords
- Medical Grade Power Cords
Capabilities
- Custom Marking
- Coiling
VALUE ADDED SERVICES
- Kitting
- Custom Marking
- Custom Labeling
- Cut & Marked Tubing
- Re-Spooling
- Twisting
- Stripe & Dye
VENDOR MANAGED INVENTORY
VMI Programs
- Periodic Inventory Usage Analysis
- Inventory Consignment Program
- Just In Time (JIT)
- Min/Max Replenishment Program
- KANBAN
Benefits
- Minimize Lead Time
- Avoid Stock Outs
- Custom package quantity
- Increased Order Accuracy
- Consignment
- Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY
Capabilities
- Automotive Assemblies & Harnesses
- Appliance Assemblies & Harnesses
- Medical Assemblies & Harnesses
- Battery Assemblies and Harnesses
- Electronic Assemblies & Harnesses
- Factory Automation Assemblies & Harnesses
- Gas Grill Assemblies & Harnesses
- Heating Assemblies & Harnesses
- Industrial Assemblies & Harnesses
- Lighting Assemblies & Harnesses
- Marine Assemblies & Harnesses
- Network Assemblies & Harnesses
- Pool & Spa Assemblies & Harnesses
- RF Assemblies & Harnesses
- Telecommunications Assemblies & Harnesses
- Agricultural Assemblies & Harnesses
- Fan, Blower and Motor Assemblies & Harnesses
- And many more industries…
Benefits
- Total Quality Management
- Dedicated Support
- Volume Production
- Quick Turnaround
- Engineering Services
- UL Certified
- Custom Interconnect Design & Productiom
MAGNETIC DIVISION
Capabilities & Specifications
- Transformers
- Low Frequency Transformers
- High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
- Toroidal Transformers
- Planar Transformers
- Inductors
- Custom Inductors
- Toroidal Power Inductors
- Brick Type Power Inductors
- Rod Inductors
- Air coils
- Common Mode Chokes
- Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
- Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
- Multi Line Chokes
- Custom Mode Chokes
- Mega 1 and 3 Ø Common Mode Chokes
- Magnetic Cores
-
MN-ZN FERRITE CORES
2000 < µi < 10000
Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES
-
TAPE WOUND NANOCRYSTALLINE CORES
30 000 <µi< 80000
Round and Oval shapes
-
- Magnetic Lighting Drivers