Custom Access Control Manufacturing Solutions

Quality custom access control wire harnesses and cable assemblies must be capable of enduring severe conditions, extreme temperatures, water and wearing in order to be employed in the access control industry.

Custom Access Control Solutions

First, apart from custom engineering, design, prototype, manufacturing and product management solutions, Z-Tronix also offers different phase testing to guarantee quality of any and all access control electronic components such as cable assemblies, wire harnesses, pcb assemblies, magnetic components and power cords by ISO, IPC, UL, RoHS and RC standards and certifications.
Solutions for:

  • Residential
  • Business
  • Commercial
  • Industrial
  • Government

Challenges of Access Control Industry

According to DGA Security, some of the most common access control system cable wiring mistakes are attributed to:

  • Similar to telecommunication, access control can face technical difficulties as these systems work with wifi and wireless connectivity.
  • Using the wrong cable type/style, gauge (awg), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material. This can lead to less connectivity and overall bad functionality of the system.
  • Incorrect placement of incorrect coated and jacketed cables and wires.
  • Mixing cables and wires, low and high voltage together.
  • Unclear wiring diagram.

Z-Tronix Custom Access Control Solutions

  • Shielded twist pair is a method described as a number of wires twisted together for improvement of electromagnetic compatibility, meaning connectivity. As a result, this method improves and strengthens a to b signaling, without exterior interruption and excellent signal.
  • Consulting with a wire harness and cable assembly manufacturing engineer can be beneficiary because they know what application needs what kind of gauge based on the entire application. This is how Z-Tronix Engineers are able to create designs and prototypes.
  • Respective custom jacketing and coating material serve different functions for different settings. For example, plenum, PVC and FEP serve the function of being a fire retardant, yielding little to no hazardous fumes in the rare case of fire. These wires are usually placed through ceilings. Also, special jackets and coatings exist for settings where moisture, water, extreme temperature, oil and wearing conditions are more prevalent.
  • Custom colors, marking, striping, labeling to identify specific functioning cables for easy plug-and-play install and un-installation. Faster downtime when maintaining or servicing access control units and systems.
  • Finally, along the lines of the previous solution, having a clear wire organization with colors and labels will help create and effective wiring diagram for your servicer.

Z-Tronix Custom Access Control Solutions (Cont.)

At Z-Tronix we aren’t just an outsourcer or supplier, we are an extension of your company, and we mean this. We know the name of your company means quality and carries history and we want to add to that through quality wire harnesses, cable assemblies, power cords, magnetic components, pcb and pcb assemblies. In addition, to assist with your access control needs we have listed links to common UL certified access control bulk wire and cable types below:

PVC Insulated Wire

FEP Hook-Up Wire

image to display parking access control unit

In the same manner, bulk access control wire & cable spools and drums can be ordered based on style, gauge (AWG), conductor stranding, temperature rating, voltage rating, color, insulation and conductor material by clicking here.

CERTIFICATIONS & COMPLIANCE

Image to describe logo of ISO 9001:2015 Certification stamp
Image to display IPC Certification
image to display RoHS certification
Image to display UL Certification

ACCESS CONTROL POSTS & NEWS

The Overmolding of Cable Solutions

The Overmolding of Cable Solutions

Averagely, cable assemblies are capable of tolerating harsh situations due to the toughness from the added overmolding. The overmolding process can best be described as a cable and connector being joined together and sealed, creating a single item that gives...

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Understanding Shrinkback

Understanding Shrinkback

What exactly is shrinkback? Whenever the insulation of a cable slide its way back from the termination connection or splice, shrinkback happens. When sliding away, it expands the length among the insulation’s tip and the termination connection or splice.Understanding...

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“All in all I think Z-Tronix is a high quality company with great team members.”

Z-Tronix customer in the electronic sensor industry

Let’s Build Something Together

Contact Z-Tronix for your project requirements. No job is too big or small.

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PRINTED CIRCUIT BOARD ASSEMBLY

Capabilities & Benefits

  • Rate 15k components per hour
  • 0201 capabilities
  • Quick-turn prototypes
  • Quality IPC-610
  • RoHS and PB Solder
  • Hand soldering capability
  • Turn key and consignment option
POWER CORD MANUFACTURING

UL Standard

  • Custom Power Cords
  • North American Power Cords
  • International Power Cords
  • Medical Grade Power Cords

Capabilities

  • Custom Marking
  • Coiling
VALUE ADDED SERVICES
  • Kitting
  • Custom Marking
  • Custom Labeling
  • Cut & Marked Tubing
  • Re-Spooling
  • Twisting
  • Stripe & Dye
VENDOR MANAGED INVENTORY

VMI Programs

  • Periodic Inventory Usage Analysis
  • Inventory Consignment Program
  • Just In Time (JIT)
  • Min/Max Replenishment Program
  • KANBAN

Benefits

  • Minimize Lead Time
  • Avoid Stock Outs
  • Custom package quantity
  • Increased Order Accuracy
  • Consignment
  • Periodic Usage Analysis
WIRE HARNESS & CABLE ASSEMBLY

Capabilities

  • Automotive Assemblies & Harnesses
  • Appliance Assemblies & Harnesses
  • Medical Assemblies & Harnesses
  • Battery Assemblies and Harnesses
  • Electronic Assemblies & Harnesses
  • Factory Automation Assemblies & Harnesses
  • Gas Grill Assemblies & Harnesses
  • Heating Assemblies & Harnesses
  • Industrial Assemblies & Harnesses
  • Lighting Assemblies & Harnesses
  • Marine Assemblies & Harnesses
  • Network Assemblies & Harnesses
  • Pool & Spa Assemblies & Harnesses
  • RF Assemblies & Harnesses
  • Telecommunications Assemblies & Harnesses
  • Agricultural Assemblies & Harnesses
  • Fan, Blower and Motor Assemblies & Harnesses
  • And many more industries…

Benefits

  • Total Quality Management
  • Dedicated Support
  • Volume Production
  • Quick Turnaround
  • Engineering Services
  • UL Certified
  • Custom Interconnect Design & Productiom
MAGNETIC DIVISION

Capabilities & Specifications

  • Transformers
    • Low Frequency Transformers
    • High Frequency Transformers (EE, EF, EFD, ETD, RM, EQ, ER, POT/CUT and more.)
    • Toroidal Transformers
    • Planar Transformers
  • Inductors
    • Custom Inductors
    • Toroidal Power Inductors
    • Brick Type Power Inductors
    • Rod Inductors
    • Air coils
  • Common Mode Chokes
    • Toroidal Single Phase CMC’s Ferrite & Nanocrystalline
    • Toroidal Three Phase CMC’s Ferrite and Nanocrystalline
    • Multi Line Chokes
    • Custom Mode Chokes
    • Mega 1 and 3 Ø Common Mode Chokes
  • Magnetic Cores

    • MN-ZN FERRITE CORES

      2000 < µi < 10000 ​

      Toroids, EE, EF, EFD, ETD, EP, RM, POT/CUT, UU, UR, BLOCKS AND PLATES

    • ​TAPE WOUND NANOCRYSTALLINE CORES​

      30 000 <µi< 80000​

      Round and Oval shapes 

  • Magnetic Lighting Drivers